Full brim helmets vs. Helmet Caps: Which Should You Buy? 🇧🇷 work team (2023)

Full brim helmets vs. Helmet Caps: Which Should You Buy? 🇧🇷 work team (1)

Despite growing concerns about occupational safety and health over the past century, an estimated 317 million non-fatal occupational injuries and 321,000 occupational deaths occur worldwide each year, causing 151 workers to experience an accident at work in every 15 seconds, according toOIT2013 (International Labor Organization).

Most of these accidents are caused by the absence of safety equipment used by workers. One of the most important safety equipment is the head protection accessory, which consists offull brim helmetsycap style helmet.Also, the head being the most important part of the body, it takes security and protection to be top-notch and uncompromising.

As the primary purpose of these hats is to provide protection, full brim helmets are a notch above this category, providing 360 degree protection for the face, ears and neck from sunburn, falling objects, electrical hazards and non-toxic. splashes. In short, it offers complete protection for the head.

Both hats are capable of providing an extra layer of security for workers. So, in this article, you will find exact details about helmets and full brim helmets, their differences, which one you should choose and why.

Comparison table between Full Brim caps and Hard Hats

While there are not many differences between these two types, a comparison table is provided below for better information:

Featureswide brimmed hatshard coat
MaterialHigh density polyethylene.Metals, fiberglass and sometimes rigid plastic.
natural protectionProvides full head and face protection from sunlight and rain.Head, forehead and partial face protection.
way to transportThe edge should point forward.Suspension should fit correctly at the back of the neck with the hood facing forward.
comfort levelLight weight with superior hold and balance.Light weight, adjustable, with a secure fit.
scratchsProvides additional protection for head, face, ears and neck.It holds only the forehead and half of the face.
usersConstruction workers, electricians, utility workers,people working in steel factoriesand farmers.Industrial, construction, factory workers, etc.
priceDe US$ 8 a US$ 120.De US$ 4 a US$ 335.

Full Brim and Hard Cap features

1.) Material used

      • Full brim helmets are usually made fromHAVE TOor High Density Polyethylene.
      • Helmet covers were initially made of metal, later fiberglass was used, and now it is rigid plastic.

2.) Color Classification

The full-brimmed hats are available in different colors, depending on the job profile, such as:

      • Full brim helmets vs. Helmet Caps: Which Should You Buy? 🇧🇷 work team (2)White for site managers, foremen, engineers and supervisors.
      • Yellow for general workers and operators.
      • Blue for carpenters, technical operators and electricians.
      • Green for safety inspectors and sometimes for new workers.
      • Orange for signal bankers, lifters and slingers.
      • Red for fire chief.
      • Brown for welders.
      • Gray for on-site visitors.
      • Black, also for supervisors.

Hard Hat Caps also have similar criteria regarding their color, depending on the job profile.

3.) Protection from natural hazards

      • Wide-brimmed hats protect the face from the scorching sun, the eyes from rain and dust, and the ears and neck from sunlight.
      • Generally, the Cap style covers the forehead and half of the face from sunlight.

4.) How to use

      • When wearing hats with a full brim, remember that the brim should face forward.
      • When using a cap-style helmet, make sure the suspension fits the neck correctly. It's not cool to wear those hats with the hood backwards.

5.) Comfort Level

      • Full Brim Hats provide a high level of comfort due to their light weight along with their superior hold and balance.
      • Hard tops are generally stable, lightweight, adjustable with a secure fit.

6.) Protection from injuries

      • Due to the full brim around the helmet they provide additional protection for the head, face, ears and shoulders.
      • Hard Hat Caps are more like helmets with a hood at the front, protecting the forehead and mid-face.

7.) Maintenance

      • The suspension of wide-brimmed hats must be modified, avoid placing stickers and replace them immediately after suffering a strong impact.
      • Helmet caps should be cleaned regularly with mild soap and warm water rather than a strong detergent. Also avoid dropping, throwing or sitting on them.

Use of full brim helmets

1.) Acts as a perfect sunscreen with 360 degree protection.

2.) It is able to protect your eyes, ears, face, neck and shoulders from sunburn.

Full brim helmets vs. Helmet Caps: Which Should You Buy? 🇧🇷 work team (3)

3.) It can easily withstand electric shock, weather elements, non-toxic liquids and heavy objects falling on its head.

4.) It is quite beneficial for electricians, workers working on construction sites and steel mills, utility workers, farmers, etc.

Use of helmet caps

1.) It has a small brim that only covers the forehead and half of the face.

2.) It is available in two designs:Grooved and non-grooved.

Full brim helmets vs. Helmet Caps: Which Should You Buy? 🇧🇷 work team (4)

3.) Slotted inserts include two openings for holding ear-mounted flashlights and ear plugs.

4.) On the contrary, those without grooves do not have space to store accessories.

5.) Prevent rainwater from running down your neck.

6.) Can withstand electric shock, heavy object dropping, non-toxic liquid splash and weather elements.

7.) Construction workers, steel workers, farmers, utility workers and electricians use these covers for their safety.

Advantages of full brim helmets:

→Offers great protection against sun, heat, humidity, rain, glare and heavy objects.

→With this helmet, the face and eyes are prevented from throwing waste materials.

→These hats protect the head from electrical shock or burns, weather elements, collision impact, and harmless splashes.

Cons of full brim helmets:

⊗Although high-quality wear-resistant materials are used to make these hats, they are not everlasting.

⊗They need to be replaced every 5 years.

⊗When exposed to high temperatures, chemicals and sunlight for a long period of time, its properties begin to deteriorate.

⊗It is highly recommended to replace these hats immediately after any impact, crack or dent.

Advantages of helmet caps:

→These caps protect workers exposed to certain common hazards like cuts, bruises, scrapes, bumps, etc. during fieldwork.

→Hard Caps specializes in saving workers from heavy objects falling on their heads, sudden blows, electric shock, etc.

Cons of Helmet Caps:

⊗These covers provide partial protection for the neck and ears only.

⊗After going through any bump, crack or heavy impact, these covers are unable to serve a better purpose.

Categories based on class

Full Brim Helmets and Helmet Caps:

Both types generally fall into three categories approved by OSHA (Occupational Safety and Health Administration) and meet the minimum criteria established by American National Standards (ANSI) and the International Association of Safety Equipment (SIM).

Class G Helmets

      • The “G” for general safety helmets is designed to reduce low voltage pinching and provides dielectric protection up to 2200 volts phase to ground.
      • Common examples include the DAX fiber reinforced helmet often worn by blacksmiths because iron is a good conductor of electricity and they are in dire need of dielectric protection.
      • These helmets are most commonly sold and are designated as "Class A" safety helmets.

E-Class Helmets

      • The "E" standing for electric helmets is typically worn by utility workers who are often exposed to high voltage tasks on a daily basis.
      • These hats provide dielectric protection up to 20,000 volts phase to earth.
      • This amount of strain protection is limited to the head only, not the entire body.
      • These hats were formerly associated with a "Class B" classification.

Class C- hulls

      • "C" stands for conductive helmets, they do not provide protection against electrical conductors.
      • However, these hats include vented options that provide compression and impact protection.
      • The BRIGGS vented helmet is a common example of this type.

frequently asked questions

What to keep in mind when choosing either of these two?

      • The choice of one of these two types of helmet depends on the profession of each one and the specific safety requirements of the service.
      • While full brim helmets offer protection around the face, nose, ears and neck from natural conditions, helmets provide partial head to neck protection.
      • Both types can withstand a maximum force of 1,000 pounds.

Do all helmets (full brim and caps) offer full impact protection?

Helmets (full brim and caps) are divided into two types based on protection:


      • Designed to protect only the top of the head from a hard impact or blow, vertical to the top of the head.
      • For example. MSA V-Guard helmet.


      • Designed for vertical and lateral head protection.
      • Constructed with thick, high-density foam suspension.
      • By ej. MSA Super V Helmet

Which is more profitable?

      • According to MSA safety.com, full brim helmets range from $8 to $120.
      • Hard Caps range from $4 to $335 available at MSA safety.com.
      • For more information, visit amazon.com.

How often should we replace hats?

      • It is recommended to replace these hats every 12 months before reaching the expiration date.
      • Although it is recommended to replace them, they become soft and weak without waiting for the expiration date.


Therefore, I conclude with the opinion that safety and security go hand in hand and cannot be compromised.

"Prevention is, and always will be, better than cure."

From now on, always keep in mind that you need to protect yourself and prepare for any kind of danger that may come your way. Always look for proper and good quality safety equipment while working, because "work comes first". Workgearz.com prioritizes your safety before anything else.

See you soon with news!

Until then stay safe and healthy!


Should I get a full brim hard hat? ›

Full brim hard hats are the go-to choice when you're working in confined spaces and also offer additional protection against falling objects and the sun. There's really no environment where they're inappropriate if you don't mind the slightly higher weight.

What is the best type of hard hat to wear for general maintenance work? ›

General construction workers, who may come in contact with low-voltage hazards, should use a Class G hard hat, at minimum. Workers proven to be without the possibility of electrical hazard contact can use a potentially conductive Class C hard hat.

What is the purpose of a full brim hard hat? ›

Full Brim. Full brim hard hats are traditionally what you imagine when you picture the headgear of a construction worker. They feature a hard brim that encircles the entire hat. This brim offers 360-degree protection from falling objects, chemical splash, and weather elements like the sun and rain.

What class of hard hat for electrical work? ›

A class B helmet complying with ANSI Z89. 2-1971 specifications is required on construction projects for protection against high voltage electrical shock and burns. Normally, class B helmets provide the optimum protection for electrical workers and other crafts exposed to head hazards, electrical and nonelectrical.

What is the difference between a full brim and a regular hard hat? ›

What about cap style hard hats vs full brim hard hats? Cap style just has the brim mostly in the front of the hat more like a ball cap with a bill in the front. Full brim has a brim all the way around and offers better protection from the sun.

Are wide brim hats better? ›

What hat is best for you? Wear a hat that provides shade to your head, ears, face and neck. Broad-brimmed, bucket hats with a wide brim and legionnaire style hats provide the most protection. Baseball caps do not protect the neck and ears.

What type of hat do construction workers wear? ›

A hard hat is a type of helmet predominantly used in workplace environments such as industrial or construction sites to protect the head from injury due to falling objects, impact with other objects, debris, rain, and electric shock.

What are the 3 classes of hard hats? ›

The three classes are based on the level of protection they provide from electrical hazards. Class G (General) hard hats are rated for 2,200 volts. Class E (Electrical) hard hats are rated for 20,000 volts. Class C (Conductive) hard hats do not offer electrical protection.

What type of hard hat does OSHA require? ›

An OSHA-approved hard hat is a hard hat that meets ANSI Z89. 1. 29 CFR 1910.135(b)(1) and 29 CFR 1926.100(b)(1) state that head protection must meet the 1997, 2003, or 2009 editions of ANSI Z89. 1, or be shown to offer equivalent or better protection.

Does the color of a hard hat mean anything? ›

A: Color assignments can differ from site to site, but these color uses are most common: White for supervisors, foremen and engineers. Brown for welders and those working with high heat. Green for safety inspectors and occasionally new workers.

What are full brim hats called? ›

Sombrero used to be a term that only referred to the specific wide brimmed style that is best known but today can refer to any hat with a brim or peak. Stetson Hat. Stetson is a brand name of fine quality dress and western hats.

Who wears a hard hat at work? ›

Hard hats are required when working in areas where there is a potential for injury to the head from falling objects. In addition, hard hats designed to reduce electrical shock are required when working near exposed electrical conductors that may contact the head.

How many pounds of impact must a hard hat withstand? ›

According to workingperson.me, all hard hats must achieve ANSI impact standards for worksite use. To achieve this standard, a hard hat must be able to “withstand an 8 pound ball dropped from a height of 5 feet onto the top of the hard hat.

What is the difference between a Type 1 and Type 2 hard hat? ›

Type I and Type II

Type I hard hats are only designed to protect workers from objects and blows that come from above and strike the top of a helmet. Type II hard hats are designed to offer protection from lateral blows and objects. This includes from the front, back, and side as well as from the top.

Why you should always wear a hard hat? ›

Hard hats, if worn properly and consistently, can protect crew members from falling or flying objects, electrical shock hazards and unintentional hard hits against fixed objects.

How do you choose a brim hat? ›

Your hat should balance out your dimensions rather than exaggerate them. Tall crowns and upturned brims are lengthening, while wide and down turned brims make you appear shorter. A hat's brim should be no wider than the width of your shoulders. The larger your build, the more hat you can get away with.

Are hat brims plastic or cardboard? ›

Hat brims are typically made of plastic, with a fabric covering the crown to match the cap's crown. This plastic plastic brim can be shaped into many different shapes, including curved, slightly curved, or flat.

Are wide brim hats Still in Style 2022? ›

The most popular 2022 hat trends also include wide-brim hats like the Vitoria Wide Brim Fedora. It adds elegance to every outfit, especially in the spring and summer. The best part about these boho-chic hats? They'll never become out of date.

How effective are wide brim hats? ›

A wide brim sun hat which is certified UPF 50+ will make sure that at least 98% of UV direct from the sun is blocked by the fabric itself.

Why do cowboys wear wide brim hats? ›

The cowboy hat, as we know it, evolved from the original Vaqueros, or Mexican Cowboys, who wore wide brimmed, high crowned sombreros while herding cattle. The cowboy hat was designed to protect working cattlemen as they toiled, all day long, under the hot western sun.

Why do ironworkers wear brown hard hats? ›

Yellow hats: "Workers who operate any heavy machinery or earth movers ... or employees doing general construction labor" Brown hats: "Workers who do any form of welding or other high-heat jobs." Orange hats: "Road construction workers ... [plus] new hires and site visitors."

What does a black construction helmet mean? ›

Black - for site supervisors. Orange - for slingers and signallers. Blue - for all other site visitors.

How long are hard hats good for per OSHA? ›

An OSHA hard hat expiration date does not exist, but manufacturers may set a specific date for expiration. Most replace their hard hats every five years. In addition, they replace the support strap annually.

Do hard hats expire? ›

The most common service life guideline states that hard hat shells need to be replaced after no more than two years of regular use or five years from the date of manufacture—whichever comes first. The life for suspensions is shorter, with replacement needed after no more than twelve months.

Do you wear a hard hat brim in the front or back? ›

Although the ANSI Z89. 1-1969 standard gives specifications for testing the hard hats with the bill to the front but not the rear, OSHA issued a letter of interpretation1 in 1992 allowing the use of hard hats worn with the bill to the rear, so long as the manufacturer certifies that their tests meet ANSI Z89.

How often should hard hats be replaced? ›

Many employers replace all employees' caps every five years, regardless of outward appearance. If the user environment is known to include higher exposure to temperature extremes, sunlight or chemicals, hard hats should be replaced routinely after two years of use.

What does OSHA say about hard hats? ›

OSHA generally requires hard hats for employees working in areas where there is a possible danger of head injury from impact, falling or flying objects, or electrical shock and burns.

What should you consider when choosing the type of head protection you use? ›

There are many factors that you should consider when choosing the head protection for your job:
  • Protection Purpose.
  • Material.
  • Class/Grade.
  • Flammability.
  • Water Resistance.
  • Penetration Resistance.
  • Durability.
  • Accessories and Attachments.
May 20, 2020

What is the OSHA standard for helmets? ›

Answer: 29 CFR 1926.100(a) states: Employees working in areas where there is a possible danger of head injury from impact, or from falling or flying objects, or from electrical shock and burns, shall be protected by protective helmets.

What is the best color hat to wear? ›

Because a hat is worn so closely to your face it is important that the colour of the hat flatters your skin tone. If you have pale skin, a warm colour such as pink or rust is a good choice. Darker skin is easier to choose for, although if it is very dark, black is best avoided.

What is the best color for hats? ›

The most popular color range for hats tends to be neutral colors. This makes some of the best colors for hats neutral shades of brown, beige, gray, and navy, as well as the classic black or white. Most desaturated colors fit into this range well.

Who wears black hard hats? ›

This color is perfect for individuals who work in the oil and construction industries. Black hard hats can be made from aluminum, plastic or fiberglass, and they're made to protect you from impacts. Unlike many other colors, black gives hard hats a unique style, which can make them more enjoyable to wear.

What does Class C hard hats stand for? ›

Class C Hard Hats

Class C (Conductive) Hard Hats differ from their counterparts in that they are not intended to provide protection against contact with electrical conductors. On the contrary, Class C hard hats may include vented options, such as the BRIGGS Vented Hard Hat, which provides better impact protection.

Do carbon fiber hard hats expire? ›

Just like standard hard hats, carbon fiber hard hats expire five years from the date they were manufactured. This information can be found stamped inside the hard hat. Usually, a stamped date will be on the brim, but it's possible that it will be elsewhere on the inside.

What is the difference between a Class C and Class E hard hat? ›

Class E (Electrical) hard hats provide a much higher level of protection, and are rated for up to 20,000 volts. They are used by electricians, linemen, or anyone working near high-voltage hazards. Class C (Conductive) hard hats don't provide any electrical insulation at all.

What style of hat is most popular? ›

Baseball hats are currently the most popular style with 51% of regular hat wearers revealing they wear them on a regular basis. Why?

Which is the most important hat? ›

Top hats are perhaps the most widely know type of hat. With a tall crown and a small brim, top hats were originally used by the highest members of society in the 1800's.

What are caps with flat brims called? ›

Beret: A soft, round, flat-crowned hat that is instantly recognizable for not having a brim. Berets are typically made of wool or cotton, and are often worn at an angle.

How do I look good in a work hat? ›

Wear your brims on an angle whenever possible. The crown of the hat should be at least as wide as your face. A hat with a higher brim will help lengthen your face. Avoid: Rounded crowns, circular or floppy-shaped hats.

Is wearing a hat to work unprofessional? ›

Hat etiquette dictates men don't wear hats inside in business situations and socially. Since business etiquette is a level playing field (or should be), women need to be treated equally with men. Since men do not wear their hats inside, women should not either.

What does a red construction hat mean? ›

Red: guest, intern, apprentice. Blue: machine operator or electrician. Green: OSHA worker. Orange: Surveyor. Black: architect.

Does OSHA allow stickers on hardhats? ›

OSHA would consider painting or placing adhesive stickers acceptable if the manufacturer authorizes the alteration or the employer can demonstrate that the reliability of the helmet is not affected by the paint or the adhesive on the stickers; and the paint or placement of stickers would not reduce the ability to ...

How much does a full brim hard hat weight? ›

Standard: 15.2 oz. Full brim: 1.1 lbs.

What can I wear under my hard hat? ›

Choose winter liners and flat-top beanies.

Winter liners – a balaclava style headwear – and flat-top beanies are generally appropriate to wear under hard hats, although you should conduct a fit test yourself.

Why wear full brim hard hat? ›

Full Brim. Full brim hard hats are traditionally what you imagine when you picture the headgear of a construction worker. They feature a hard brim that encircles the entire hat. This brim offers 360-degree protection from falling objects, chemical splash, and weather elements like the sun and rain.

Which class of hard hats is appropriate for most construction workers? ›

A class C helmet is acceptable on construction projects for protection against impact and penetration of falling and flying objects but not for electrical hazards.

How do you wear a full brim hard hat? ›

  1. Always adjust the harness suspension to maintain the proper clearance between your head and hat. ...
  2. Do not alter the shell or suspension, specifically do not drill holes in outer shell.
  3. Don't wear your hard hat backwards unless the manufacturer states that you can.
Jul 28, 2017

Should I bend the brim of my hat? ›

Just like with most accessories, some people may prefer their hat's brim to be curvier, while others may prefer it to be flatter. It honestly depends on what styles you like and what look you're going for. However, when it comes to baseball caps, it's good to bend them in order to give that sporty look.

How should a hard hat fit your head? ›

Tips For Making Your Hard Hat Fit Well
  1. There should be a minimum of 1/4 inch between the head and hard helmet. ...
  2. Nothing irritates the scalp more than a tight fit. ...
  3. Select hard helmets with a sliding adjustment to adjust the tightness of the hard hat for your head. ...
  4. The brim of the hard hat should face forward when worn.
May 21, 2022

Do hard hats make you hotter? ›

Wearing a hard hat or helmet is essential when there is a risk of head injury, but this equipment can also increase a person's body temperature.

Why do people flip their hat bills up? ›

According to Baltes' biographer Dave Argabright, Baltes' signature flipped-up bill actually originated out of necessity. A promoter who always took a hands-on approach, Baltes found that when grading the track his cap would often be knocked off when he leaned against the windshield in the cab of the track's grader.

Who wears flat bill hats? ›

These hats are most popular among teenagers and millennials, especially in inner cities. This is more than showing off your favorite baseball team, it's more of a fashion item, something to coordinate a set of clothes to, or sometimes even around.

What are OSHA requirements for hard hats? ›

Answer: 29 CFR 1926.100(a) states: Employees working in areas where there is a possible danger of head injury from impact, or from falling or flying objects, or from electrical shock and burns, shall be protected by protective helmets.

Is it better for a hat to be tight or loose? ›

While it should not be too tight, the cap should be the mold of your head size, with a little room to spare to avoid uncomfortable tightness. I always avoid loose-fitting hats because they fall off easily.

How do you wear a work helmet? ›

Place the helmet on the head, ensuring adequate protection at the front. A good way to measure this is to place the helmet two finger widths from the eyebrow to the helmet. Clip the chin straps together, making sure that they are fitting snug to the chin and the helmet will not move.

What is the best color for a hard hat? ›

White compared favorably to all other colors, making it the ideal hard-hat color to help mitigate heat risk. Across the spectrum, a good way to improve worker safety in the heat is to swap out darker hard hats for lighter colors.

What color hard hat is the coolest? ›

When temper- atures were the coolest, the black hardhat was 8.9 degrees warmer than the white hardhat. The red and blue hardhats were not as warm as the black hardhat and the yellow and orange hardhats were not as cool as the white hardhat.


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